High Quality Rivets Enable Superior CNC Machined Assemblies(how do you strip chrome off of metal Louise)
- source:YESCOM CNC Machining
What Makes a Quality Rivet?
A quality rivet has the following key characteristics:
Precise Dimensions: Quality rivets maintain extremely tight tolerances on all dimensions, including head height, shank diameter, length, etc. This ensures consistency and that they properly fit holes machined via CNC.
Concentricity: A quality rivet has a shank that is concentric with the head. This enables flush driving and uniform clamping force.
Strength: Aircraft grade aluminum, steel, stainless steel, and specialty alloys are used for rivet shanks. The material must balance shear and tensile strength for its application.
Consistent Head Form: Depending on rivet style, the manufactured head needs to have a uniform shape, contour, and contact area to distribute force.
No Defects: Flaws like cracks, porosity, or voids compromise the integrity and reliability of a rivet. Careful manufacturing and quality control prevents defects.
Proper Finish: The rivet shank and head surface should be free of burrs with a smooth, uniform finish to prevent scratching or galling during installation.
Chamfered Shank: Precision rivets feature a chamfered shank to ease starting and driving in holes. Hand finishing further deburrs edges.
Key Types of Rivets for CNC Applications
Several styles of rivets are commonly used in CNC machining operations and automated riveting. Popular choices include:
Solid Rivets: As the most basic type, solid shank rivets are economical and have medium shear strength. Aluminum and steel are common materials.
Semi-tubular Rivets: These feature a partial hole in the shank and higher shear strength. The design enhances vibrational resistance while reducing weight.
Blind Rivets: Blind rivets allow one-sided installation where only one surface is accessible. They pull mandrels for deformation rather than being hammer driven.
Large Flange Rivets: Used for sheet metal joining, large flange rivets distribute load over wider areas. They have excellent vibrational resistance.
Drive Rivets: These unique rivets have an internal mandrel that is hammer driven to expand the rivet body. They create very stiff joints.
Multi-Grip Rivets: As the name implies, multi-grip rivets can accommodate wider grip ranges for inconsistent or variable thickness materials.
How Proper Rivet Selection Improves CNC Assemblies
Choosing the right rivet style and material for the application plays a crucial role in assembly quality. Here are some key benefits of proper rivet selection:
Reliable Joints: The right strength, type, and fit prevents joint failure from shear or vibrational forces. Rivets maintain integrity over product lifecycles.
Air and Water Tight Seals: Round head rivets with quality finishes create tight seals against internal components. This protects equipment internals from contaminants.
Lightweight Construction: Smaller, lighter rivets allow material reduction in component designs while maintaining strength. This benefits industries like aerospace.
Enhanced Precision: Consistent head height, hole fit, and clinching improves precision during automated installation. Components fit together accurately and securely.
Faster Production: Optimized rivets speed assembly by easily feeding in vibratory bowls, preventing jamming in automated tooling, and facilitating smooth process flow.
Appearance: Uniform, well-formed rivet heads provide an enhanced aesthetic on visible surfaces. Consistency also eases automated quality inspection.
By selecting the optimal rivet type, material, hardness, and dimensions for an application, manufacturers of CNC machined products can achieve superior joining, appearance, performance, and reliability. This attention to a small but vital component is a hallmark of exceptional engineering and design. With the aid of quality rivets, automated CNC processes can deliver exceptional finished assemblies. CNC Milling CNC Machining